GL1 Hub Motor Kit: $350aud and $90aud freight
Kit includes: motor/controller/throttle/spokes/torque arms/torque washers/brake
handles
Movie of GL-1 motor in 26" rim at 40km/hr
here
( batteries in video were 48volt lithium type, controller was 18amp maximum)
The GL1 is a motor has almost identical speed and torque
characteristics to the Crystalyte 408 motor. GL1 weighs 5.8kg and is 18cm in
diameter.
The motor is a brushless gearless motor, if using sealed lead acid batteries the
motor is not particularly good on steeper hills, if using lithium or nimh
batteries its quite ok on hills. On flat road running at 48volt the top speed in
a 26" rim is 40km/hr ( 408 crytalyte top speed is also
approx
40km/hr at 48volts in a 26"rim)
Why is it cheaper than the crystalyte 408? This is a very common motor style in china and is used in the chinese domestic market. The factory that I buy these from has been producing this style of hub motor for many years, it has supplied some of the larger ebike companies in china eg Luyuan company. The quality of windings and bearings has been quite good.
I did a test ride of the GL-1 motor against the 408 crystalyte (with Tony Mathews of Surfers Paradise he was riding the 408 motor
back in about 2006)
, I was riding the GL1, we were quite evenly matched, throughout the ride. Tony
was using a 20amp controller on the 408 and I was using an 18amp controller with
the GL-1, we were both running a 48volt system. We did about a 30km ride that
day from Surfers Paradise to Burleigh Heads and back. The performance in
terms of top speed and torque seemed quite similar for both motors ( both
mounted in 26" mountain bikes rims)
( insert pic me and tony doing test ride)
GL-1 only available for rear wheel ( there is some risk on some bikes
using hub motors in the front as fork damage or failure may occur in particular
aluminium front forks are not suitable)
Pics below the insides of GL-1 motor with side plate removed.( windings are 3 phase and star type connection), the motors have three thick wires and 5 smaller wires that come out the axle, they connect to the controller, the thick wires take the high current, the thin wires are for the hall sensors.




The motor has a thread on the left side for a disc or band brake, the motor is designed to fit into a 12.5cm droput width, most bike are 13.5cm width at the rear. If your using sealed lead acid batteries the extra weight of the batteries will increase your stopping times, a bandbrake is quite easy to install and offer very good braking and quite cheap these days. Much easier to install than a disc brake which requires lining up the disc with caliper.

I supply 3 speed clusters on the motors, I can put a cluster with more gears on if needed, but I find you dont need all the gears if you have a hub motor for power.

The controller used is the infineon chip 6 mosfet type controller. It has
regenerative braking. Some parameters such as maximum amps and low voltage cut
off can be adjusted via computer using a usb-ttl cable and the program ( see
infineon controller page)
The motor can be run on 36volt or 48volts, top speed in a 26" rim on 36volt
18amp is around 30km/hr.


Spokes: spokes are normal steel type ( not stainless steel which break) they are quite a bit thicker than normal bike spokes ( 2.3mm diameter). The motor has 36 spoke holes which is the same number as a standard bike rim. I can supply the motor already laced into a rim but it will effect freight costs and some charge for the rim depending on which rim you would want. I supply spokes to suit your rim size.
Brake Handles: the brake handles have small switches in them which can either be used to cut off controller power when the brake is applied as a safety feature or can be used to activate regenerative braking.

The motor can be used in different rim sizes from 16" up to 26" ( also 700c),
top speed and torque will vary depending on rim size used.
Pic below shows gl-1 being used in a 18inch 5.2cm wide
rim in a Schwinn frame.

Because its a gearless motor there is no freewheel mechanism in the motor,
but once installed in a rim with a tyre the resistance to turning is negligible
and the bike can be riden like an ordinary bike. The resistance against turning
is called cogging, but it is very small amount of resistance.
GL-1 installed in Neddies bike (in Sydney Australia) ( this bike used in the
video link above
here )
Torque Graph of GL1 shown below:

Unloaded rpm approx 330rpm, maximum stall torque 50Nm, maximum power out approx
640watts.
Below is the original graph which I've edited to give graph above ( note
torque testing machines rarely continue to stall torque due to limitations on
the machines
but the final portion of the graph can be easily extrapolated, the original
graph below the test was stopped at 41.8Nm ).

For an explanation of the graph see
torque graphs section
Dimensions of GL-1

Note: At least one of the torque arms supplied with the kit must be used and
also the torque washers. Installation of torque arms will depend on
type of bike and design of bike frame. ( for more info on torque arms and torque
washers see link ). If the frame is aluminium then both torque arms must be
used.

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Copyright 1998-2009 by Brett White on all images/text/information and
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